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Efficiency GapFill
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BUFFER STOCKS
A buffer stock is an amount of stock which is held by a business in case does not arrive. This prevents the production line from having to stop because of stock-outs. Buffer stocks allow a business to take advantage of -buying discounts and mean that it can respond to a sudden surge in demand. A drawback is that holding stock leaves it open to deterioration and theft. Plus there is the cost where working capital is tied up in stock when it could be used elsewhere.
STOCK IN
When stock is in, it is available. Stock could be raw , work in progress or finished goods.
STOCK OUT
When stock is out, it is not available. This can mean disappointed customers or a stopped production line The business needs an effective modern system to make sure this does not occur. It can also hold buffer stocks to prevent customers from going elsewhere.
JIT DELIVERY
Just-in-time delivery is where stocks are not held in ; the suppliers keep the stocks and deliver them directly to the production line just as they are needed. Companies such as Honda and Toyota use JIT delivery on their car assembly lines.
WASTE MINIMISATION
Waste of any kind in a business will add to the unit cost of the product to manufacture, so it needs to be kept to a minimum. This can mean reducing the number of faulty goods being reworked by improving product design. It can also mean looking at opportunities in a business to reuse, renew and recycle.
LEAN PRODUCTION
Lean production is the term used by a business when it aims to cut wastage and therefore the of the business.
QUALITY CONTROL
This is where there is a team of who inspect the product once it has . They look for and will reject any products which are substandard. They may take samples of the product for testing or random samples during the production process.
QUALITY ASSURANCE
This is where quality is into the product from the start. Quality is considered to be the responsibility of every employee, who looks to ensure that every stage of production is a quality process. Quality assurance is about the of defects before they happen.
TOTAL QUALITY MANAGEMENT
Total Quality Management is also known as for short. This is a company-wide attitude change towards quality. Every employee and manager is encouraged to improve the services, procedures, actions, activities and processes involved in production of the goods. TQM is an organisational approach to focus on quality in everything they do. This includes continuous improvement, which is also known as , which aims to improve the production process a little more each time.