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2.5-2.8 Metals: stock forms, processes, specialist processes, surface treatments GapFill

Target Level
4-5
Running Total
0
0%
Attempt
1 of 3

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Forging is an alternative manufacturing process that involves heating metal to soften it and  twistingsquashinghammeringpulling it into the desired shape.   Forging is suited to  continuousmassbatchsmall-scale production when being completed by a blacksmith.    ForgingExtrusionCastingWelding is a metal manufacturing process that requires melting the metal and pouring it into a cavity of the desired shape. Sand casting uses sand to create the mould cavity. This process is usually done for larger objects in small quantities because the mould  is not reusabledisintegratesis time-consuming to makeis reusable.   Powder metallurgy is another name for  spot weldingsinteringextrusionMIG welding.   The process involves compressing  metal granulesmetal tubespowdered metalmolten metal into shapes.    StampingForgingHammeringDie-casting is a metal forming process used to press a 3D form into a sheet, such as car body panels.   This is a process done in  cold-formhot-forma warehousea workshop,   which increases the hardness of the work piece.   Welding is a metal forming process used to join two pieces by  rubbingmeltinghammeringstamping them together.   Welding can be done by automated robotics, making it a cost-effective process for  medium scalesmall scalecontinuouslarge scale production.    ExtrusionWeldingForgingCasting is a metal forming process used to produce shapes with an even cross-sectional shape.   This process is efficient in most scales of production, due to the small set-up required. Complex shapes such as aluminium window frames require a detailed mould, which would require  school-workshop-basedmedium-scalelarge-scalesmall-scale production to be cost-effective.   Metals sometimes need their properties changed to become more suitable for an application.  HardeningQuenchingHot rollingTempering is a process that increases the hardness of metal by increasing the density of the structure.   This process is suitable for  batchlarge-scaleall scales ofmass production.

This is your 1st attempt! You get 3 marks for each one you get right. Good luck!

Pass Mark
72%